Recent Projects: Custom automation with EPSON robots by Fancort Industries, Inc.

Custom Automation
by Fancort Industries.

Fancort / Japan Unix Laser Soldering Cells

Contact Cell Stand-Alone Gantry (Robotic Soldering)


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Contact Cell Stand-Alone Gantry
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

• Monitor and manage production remotely.
• Real-time data insights enable proactive decision-making and streamlined operations.
• Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.
• Equipped with advanced safety features, ensuring a secure working environment for your operators.

Custom Automation in Induction Soldering: Coil Soldering Case Study + Project Overview


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation in Induction Soldering: Coil Soldering Case Study
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Cycle Rate & Efficiency: cycle rate of 6,000 parts
Innovative Components: SV200 Auger solder paste dispensing valve, EPSON SCARA robots, RDO’s induction coil, and safety measures like the Purex Fume Cube Max fume extractor.
Safety and Controls: E-stops, door interlocks, and safety covers.
System Specifications: Get insights into the technicalities like cycle time, process requirements, and the technology used for real-time monitoring.

Custom Automation Cell: Pick & Place + Robotic Dispensing


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation Cell: Pick & Place + Robotic Dispensing
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Features
• Automated pick and place
• AI Vision inspection
• Solder paste dispensing
• Automatic rejection

Robotic Dispensing Cell


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Dispensing Cell
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

System Specs.
Available Platforms: Inline, Twin table, Stand Alone
Available Work Area: 400x400, 600x600, 800x800, 1200x1200
Platform: Standalone/Cell/ Robotics.
Real-time monitoring.
Turn-key Solution.
Touchscreen for operating panel.
Custom Design.
Tower Light.

Custom Automation Shuttle Conveyor Line


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation Shuttle Conveyor Line
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Scara Soldering Cell


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Scara Robotic Soldering Cells
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Automation: Custom Robotic Soldering Cells


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Robotic Soldering Cells
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Custom Automation


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Custom Automation


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Custom Automation


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Custom Automation


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Fancort Laser Soldering Cells


Laser soldering cells ideal for extremely fine point soldering (spot sizes as small as 0.1mm.) Laser makes possible what other types of soldering cannot accomplish.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Laser Soldering Cells
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

SMT Form and Trim Tinning Work Cell


The FLEX is a two-sided gull-wing lead forming system with automatic standoff control. Simple changeover of die members, combined with accurate, repeatable changes in tip-to-tip length, can vary all the critical dimensions of most SMT footprints on various ceramic packages.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: SMT Form and Trim Tinning Work Cell
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Fancort™ Custom-made PCB Magazine Racks


These racks are used for PCB Inline automation and for the secure storage and transportation of PCBs. Fancort Magazine Racks are made with premium materials such as aluminum, steel and engineering plastics for long lasting durability. Features injection-molded card guides to handle small, medium, large, very large and hard-to-hold boards for increased versatility.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Fancort™ Custom-made PCB Magazine Racks
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

Custom Automation


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Automation
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D Engineering Team

6 axis robot automation picking


6 axis robot automation picking from a dedicated matrix tray performing J-STD/ Space addendum gold removal. #tinning #cell #preview

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: 6 axis robot automation picking
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D New Jersey Team

Custom automation with Fanuc robots!


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom automation with Fanuc robots
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D New Jersey Team

Soldering Manager synced with FOS®


Fancort GF Twin table gantry displaying the 'Soldering Manager', Japan Unix' Robotic Soldering Software synced with Fancort Operating System.

FOS® (Fancort Operating System) is Fancort’s software platform for industrial automation technology. The platform's core is the SFC – “Sequential Function Chart.” It offers a user-friendly interface to configure automation applications. Learn More About Fancort FOS®

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Soldering Manager - Fancort Operating System.
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D New Jersey Team

Robotic Dispense Cell


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Dispensing Systems
Design: Fancort R&D Engineering Team
Integrated by: Fancort R&D New Jersey Team

Twin table gantry systems


This is our largest-flexible twin table gantry platform with our best-selling desktop robot. This is considered the best option for a mass production line as well as large size printed circuit board assemblies (PCBA).

FEATURES
Easy setup
Most powerful 250W.
Twin table.
FOS automation software.
Equipped with a 4-axis/3-axis orthogonal robot.
User-friendly teaching program specially designed for soldering.
Supports contact, iron, and laser soldering methods.
Numerous options including changing shaft length, image processing, thermometer, custom fixture, and QR scanner.
* Add additional axes.

Two-sided SMT form & trim system


SmartFlex™ Brand new 2022 Model. Fancort's famous Two-sided SMT form & trim systems are the most versatile and accurate adjustable production tools we make. SmartFlex™ is compatible with most of the Flat Packs and the Quad Packs.

FEATURES
Flex tool
Patented Fancort technology
Floating anvil press
Centering station
Loader
PC controlled
Automatic standoff height

Inline Contact Soldering Machine


This machine was designed and built by Fancort engineers to run lights soldering batteries to PC boards. Infeed is unpopulated boards and trays of batteries. Outfeed is finished assemblies.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Fancort/Japan Unix Inline Contact Soldering Machine
Design: Fancort RAD Engineering Team

High-volume pcb depanelers


FEATURES
Programming Screen
Custom Fixture
Low-stress cut
Teaching Pendant for easy programming
Process Camera for real time monitoring

OPERATION
Load the PCBA into the fixture and press start, the machine will do the job for you by cutting in "X-axis, the fixture will rotate 90 degrees and cut again performing "Y" axis cut. After cut parts will be held by a vacuum fixture for easy manipulation and outfeed.

Epson SCARA (Dispenser robots - Fast automation)


PERFORMANCE SPECS.
Epson SCARA robots offer fast, easy integration and take less time to install than most slide-based solutions available. With 110 V and 220 V power and a wide variety of options, including integrated vision guidance, Synthis T-Series All-in-Ones truly has it all.

WORKING AREA
T3 ----------- 400mm reach / 3kg payload / 0.54sec cycle time
T6 ----------- 600mm reach / 6kg payload / 0.49sec cycle time
LS3 --------- 400mm reach / 3kg payload / 0.42sec cycle time
LS6 --------- 700mm reach / 6kg payload / 0.38sec cycle time
LS20 --- 1000mm reach / 20kg payload / 0.38sec cycle time

Twin table pcb routers


STANDARD FEATURES
Twin Table
Magnetic Self-Building fixture
Fiducial Correction
Offline Cutting and Fixture Build programming
Safety Light Curtain

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: FR-2000 PCB Router
Design: Fancort RAD Engineering Team

Custom pick & place stations


FEATURES
Custom Fancort Operating System
Pick and Place pneumatic/electric arm
Auto Program Selector
18 months warranty

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Custom Pick & Place Station
Design: Fancort RAD Engineering Team

PCB routers


FEATURES
Large panel size: 450mm x 450mm.
Powerful gantry system.
Easy vision jog and teach programming.
Small overall footprint.
Vac filtering for ultra-clean operation.
Twin table
Fiducial Correction with Vision System
MES Traceability and program selection
Real-time monitoring

Aerospace screw fastening


AEROSPACE ROBOTIC SCREW FASTENING
with Torque and Vision Error Proofing

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Aerospace Robotic Screw Fastening with Torque and Vision Error Proofing
Design: Fancort R&D Engineering Team
Universal Robots screw fastening solution

Precision nasal spray tester


ABOUT THIS PROJECT
Industry: Medical
Application: Precision Robotic Nasal Spray Tester
Design: Fancort R&D Engineering Team

Two sided SMT form & trim system


Most capable trim and form system. Our patented SmartFlex™ with floating anvil technology.

Accurately center Quad Packs in a two-sided system allowing the leads of any Quad Pack to meet the X-Y pads on a PCB every time. The centering station and the loader also reduce operator error and handling. Flex tool, floating Anvil press, centering station and loader with vacuum. PC controlled.

 

Universal Robots vibratory feeder - Pick & place with Vision


Fancort Engineers work everyday to integrate systems that will increase productivity. Here our engineers demonstrate one of our vibratory feeders with our vision systems. These feeder systems costs about the same as traditional bowl feeders but have the ability to feed a much wider variety of parts.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Universal Robots Vibratory Feeder Pick & Place with Vision

UR screw driving, lock tight + custom washer presenter and Cognex inspection


Fancort engineering designed and built this custom screw driving system for an aerospace customer. It is a great example of mistake proof assembly using a Universal Robot, Cognex Vision sensor, custom build washer presenter, and lock tight dispense.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Screw Driving, Lock Tight, Custom Washer Presenter, Cognex Inspection
Design: Fancort R&D Engineering Team

Robotic tool charger


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Tool Charger
Design: Fancort R&D Engineering Team

Automated dispensing


FEATURES
Universal Robots. Robotic Dispensing by Fancort Industries, Inc. Fancort Universal Robot paste dispensing demo. Universal Robots are ideal for dispensing in all types of applications

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Dispensing
Design: Fancort R&D Engineering Team

Robotic dispensing - Conveyors


Fancort's automation group developed a demonstration of a UR robot on PCB edge conveyor to show how Universal robots can be used for dispense. This same setup can be easily change for screw driving, pick and place or inspection applications.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Universal Robots Dispense + Conveyor System
Design: Fancort R&D Engineering Team

Pick and place automation


ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Pick and place - Automation with Universal Robots

Auto-Load Flex


The Robotic Automation Division of Fancort Industries has developed a robotic system that automatically feeds the Flex Two Sided Systems family that are the most versatile and accurate adjustable production tools for most Flat Packs and Quad Packs. A typical system consists of a Flex tool, Floating Anvil Press, Centering Station and Loader with vacuum.

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Auto-Load Flex. SMT Lead Forming

Gantry twin table - Robotic soldering


Gantry Soldering Platform: GF SeriesEvolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot.It’s the best for mass production line as well as a large size printed circuit board assemblies (PCBA).

ABOUT THIS PROJECT
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering

We can customize to fit your needs, for more information, click on the button or contact:

We can customize to fit your needs,

for more information, click on the button or contact: