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Robotic Soldering and Screw Fastening

For more information, contact:
Steve Hoover
1-888-FANCORT ext. 223

 

Robotic Soldering with Contact, Laser, Ultrasonic or Microflame

Fancort can engineer an automated soldering solution to meet the demands of applications that are too difficult for hand soldering; applications that take too much time, have inconsistent results, and poor quality. Our contact soldering solutions include the UNIX platform illustrated below with many unique features and options including ultrasonic soldering. Our non-contact solutions include laser soldering with a UNIX system, or microflame soldering using Spirflame® technology.

  • Reduce labor costs
  • Improve soldering consistency and quality
  • Simple programming of all soldering conditions on teach pendant
  • Flexible and low maintenance

Features:

  • One soldering head can do point-to-point and line soldering
  • Solid core solder tips with 0.5mm of plating retain heat from point-to-point
  • Standard 200W cross heater with built-in thermocouple, 300W optional
  • Graduated angle setter with tooling pins to accurately reproduce solder feed position when changing programs
  • Precisely feeds solder wire from 0.5 to 1.2mm diameter; optional 0.2mm
  • Program robot path, speed and all soldering conditions on teach pendant, up to 63 soldering conditions
  • Tip temperature range to 450ºC
  • Alarms: out of solder, solder jamming, heater control
  • Four robot models with work area up to 510mm x 510mm x150mm

  • Options:
  • XYZ tip position correction mechanism
  • Nitrogen generator for lead free applications
  • Solder wire preheater
  • Fume extractor
  • Needle swing option for easier programming in tight spots, safety option included
  • Light curtain or full enclosure
  • SCARA robot or 5 axis orthogonal Mitsubishi robot for in-line applications
  • Ultrasonic soldering for the unsolderable

    FAB (Features, Advantages and Benefits)

    Fanfcort is an authorized distributor of UNIX contact and laser soldering systems. Illustrated here is the UNIX 414R contact soldering system with many unique features, including a soldering head that can do both point and line soldering.

Fancort robotic soldering solutions include two methods of non-contact soldering for applications where contact soldering is not suitable. These include laser soldering using a UNIX soldering system, and microflame soldering with Spirflame® technology. The laser system incorporates a 30W or 50W laser diode system with built-in CCD camera for extremely accurate soldering of small points of contact. Microflame soldering using Spirflame® technology produces a flame up to 3000ºC for applications requiring a large amount of heat, very fine points of contact, or very fast cycle time. Fancort can integrate soldering systems into a desktop robot, a SCARA robot, or a custom system. Contact us today to discuss your application.

Robotic Soldering with Contact or Non-Contact Systems

SCARA SOLDERING BROCHURE