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Robotic Soldering and Screw Fastening

For more information, contact:
Steve Hoover
1-888-FANCORT ext. 223

Robotic Soldering with Contact, Laser, Ultrasonic or Microflame

Fancort can engineer an automated soldering solution to meet the demands of applications that are too difficult for hand soldering; applications that take too much time, have inconsistent results, and poor quality. Our contact soldering solutions include several UNIX robotic platforms with many unique features and options including ultrasonic soldering. Our non-contact solutions include laser soldering with a UNIX system, or microflame soldering using Spirflame® technology.
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Features:

  • One soldering head can do point-to-point and line soldering
  • Solid core solder tips with 0.5mm of plating retain heat from point-to-point
  • Change tip in 30 seconds by removing the heater block assembly
  • Standard 200W cross heater with built-in thermocouple, 300W optional
  • Graduated angle setter with tooling pins to accurately reproduce solder feed position when changing programs
  • Precisely feeds solder wire from 0.5 to 1.2mm diameter; optional 0.2mm
  • Program robot path, speed and all soldering conditions on teach pendant, up to 63 soldering conditions
  • Tip temperature range to 450ºC
  • Alarms: out of solder, solder jamming, heater control
  • Four desktop models with work area up to 510mm x 510mm x150mm
  • For in-line automation three robotic options. Each system comes with a controller, teaching box and solder tiop cleaner.
  • Individual components can be purchased for integration to your automation cell.

Link Options Page:

  • Brush Cleaner(twin): Two wire brushes are rotated to remove carbide at the soldering tip automatically.
  • Clean-Cut Solder Feeder: Prevents explosion of flux by making a lengthwise cut in the flux-cored wire solder at the time of solder feeding. Its patented special 2-blade syystem can provide a stable solder reverse operation and also prevent solder slipping.
  • Double Heater: The heater provided in the nitrogen gas passing section heats up the nitrogen to increase the pre-heating effect of nitrogen gas thereby reducing tact time.
  • Fume Extractor: This device extracts flux fumes by using high suction power.
  • Light curtain or full enclosure
  • Lock-On Mechanism: This device prevents shifting of the feed position of wire solder.
  • N2 Tip Cap: This N2 tip cup is used to jet the nitrogen gas from the nitrogen generator around the periphery of the soldering tip.
  • Needle Swing Mechanism: An option for easier programming in tight spots, safety option included. When a brush cleaner is used, this device facilitates cleaning by swinging the solder feed (needle) automatically.
  • Nitrogen Gas Generator: For lead free applications. This compact device puts the soldering tip to a nitrogen atmosphere to improve the wetability and spreadability of solder.
  • Residual Solder Sensor: When the remaining quantity of wire solder becomes small, this sensor detects it and notifies the solder replacement time.
  • Solder Tip Position Correction Mechanism: This device automatically corrects a positional shift in times of tip wear and thermal expansion.
  • Solder Wire Preheater: At a solder feed, this device reheats wire solder to prevent the explosion of flux and scattering of solder balls.
  • Vision Position Correction Sensor: This device checks the soldering position by using a CCD camera and corrects the coordiantes of the program automatically. (Image unavailable)
  • Robotic Optional Platforms
  • Ultrasonic soldering for the unsolderable
  • Optional 'S' Video System with color camera and 17" monitor

  • FAB (Features, Advantages and Benefits) of a Japan UNIX Soldering System

Fancort robotic soldering solutions include two methods of non-contact soldering for applications where contact soldering is not suitable. These include laser soldering using a UNIX soldering system, and microflame soldering with Spirflame® technology. The laser system incorporates a 30W or 50W laser diode system with built-in CCD camera for extremely accurate soldering of small points of contact. Microflame soldering using Spirflame® technology produces a flame up to 3000ºC for applications requiring a large amount of heat, very fine points of contact, or very fast cycle time. Fancort can integrate soldering systems into a desktop robot, a SCARA robot, or a custom system. Contact us today to discuss your application.

Robotic Soldering with Contact or Non-Contact Systems